How to Make All-Over Print Shirts for Your POD Business

Sep 18, 2025

All-Over Print Shirts

All-over print shirts are becoming a trend in print-on-demand. If the integrity of your unique design is limited by the print area, then all-over printing is the perfect solution. Say goodbye to cramped printing areas and open up a world of new possibilities for creators. If you haven't learned how to create all-over print shirts yet , here's everything you need to know. Follow me and start building highly customized products for your print-on-demand shirt business today.

What is an all-over printed shirt

All-Over Print Shirts differ from DTG's Position Printing in that they utilize a unique printing process called AOP. These custom T-shirts feature a sublimation print that applies the graphic to the entire fabric surface, rather than just to specific areas like the front or back. This allows for the design to cover the seams of the shirt, including sleeves, collars, and even the sides. All-Over Print is ideal for full graphics or large, wraparound artwork.

While DTG typically prints a pattern on a single area, all-over printing uses a cut-and-sew process to transfer the pattern to the entire shirt. This allows patterns, gradients, and even complex images to appear vividly on the garment. Cut-and-sew involves printing a pattern on a large piece of fabric, then cutting it into multiple pieces, which are then aligned and sewn together to create a seamless print.

Pros:

  • Full creative freedom. You can apply various complex designs to the entire surface of the shirt.
  • The shirts are more durable. Because the ink is fully integrated into the fabric, the quality remains good even after washing.
  • High-Impact Visuals. Available in bright, bold shades for a striking visual impact.

Cons:

  • Higher production costs. Full body printing typically costs more than standard DTG shirt printing .
  • Complexity of design preparation. Requires high-resolution files and careful placement to avoid misalignment.
  • White stripes. If not cut and sewn, small white gaps may appear at the seams.

How to Make an All-Over Print Shirt

Printing on demand with PeaPrint is the easiest way to create all-over-print shirts. You don't need to invest any money to launch your custom all-over-print shirt collection.

1. Register for PeaPrint

Create a PeaPrint account with no subscription fees and start creating fully printed designs for your custom T-shirts. Maximize your shirt business profits with completely free design tools, monthly sample discounts, and up to 30% off bulk orders.

2. Select your product

Create your own all-over printed T-shirt by selecting from our extensive catalog. A variety of blank T-shirt styles are available, allowing you to choose from a variety of styles tailored to your audience, such as vintage AOP shirts and AOP polos. Once you've chosen your style, click Start Design to bring your creative ideas to life.

3. Prepare your all-over print design

The most crucial part of making a fully printed shirt is preparing the design. There are two key points here:

  • Choose an eye-catching design to attract customers
  • Make sure your design is optimized for full print

Full-print designs need to be created at a larger, higher-resolution size. Consider using patterns, gradients, or graphics that flow seamlessly across the entire shirt. During optimization, please ensure:

  • Use high-resolution files , 300 DPI and above is recommended .
  • Align your artwork carefully to avoid gaps at the seams.
  • Keep important details away from edges that might be trimmed during production.

If you're not very familiar with graphic editing software , you can hire a freelance designer through Fiverr or Upwork or use an AI image generator to get high-quality visuals .

4. Order samples

Before launching a product online, most people order samples to verify that the design is as they expected. This not only helps you control product quality and improve customer satisfaction, but also allows you to take photos of your product and share them on your website or social media. Ordering samples from PeaPrint also offers discounts, reducing your costs.

PeaPrint 's all-over printed shirt

PeaPrint offers a wide range of shirts that can be customized through AOP to meet your shirt business needs. Our superior printing technology ensures you receive high-quality fully printed garments.

aop polo shirt

The types of shirts you can customize with PeaPrint AOP include, but are not limited to:

Golf shirts: Golf shirts are ideal for sports or leisure travel, combining comfort and professional appearance. You can design bold patterns or exquisite textures to elevate them into unique custom golf shirts .

Polo shirt: The classic polo shirt is a wardrobe essential, and the addition of an all-over print design makes it even more eye-catching, making it perfect for creating branded clothing and uniforms.

Hawaiian shirts: Hawaiian shirts are a popular item in the summer. With the help of AOP sublimation technology, you can create colorful and tropical designs.

Shirt dresses: Shirt dresses offer a stylish and versatile option for women. With all-over printing, you can transform a simple silhouette into a statement piece.

Shirt dress

Kids shirts: PeaPrint also offers fully printed t-shirts for kids, giving you the opportunity to customize playful and colorful clothing for your little ones. From cartoon prints to educational and fun graphics, the possibilities are endless.

Long sleeve shirts: Custom long-sleeved, all-over print shirts are another great option. These shirts not only showcase a bold pattern throughout the garment, but also provide comfort and coverage in cooler weather.

How to Sell Custom All-Over Print Shirts

Once you've designed your all-over printing shirts and are ready to sell, you need to consider how to get your products in front of the right customers. Follow these steps to start selling your custom T-shirts right away.

1. Choose your sales platform

PeaPrint integrates seamlessly with four major marketplaces and eCommerce platforms: Etsy, Shopify, WooCommerce, and Amazon. So, should you sell your all-over print t-shirts on marketplaces or eCommerce platforms? Both channels have their pros and cons, so the choice is up to you.

Marketplaces

Pros:

  • Online shopping malls like Etsy and Amazon already have a large and established customer base.
  • You can quickly set up your store and start selling with minimal technical skills required
  • Great for testing markets and designs with minimal effort

Cons:

  • Limited options for customizing store style and atmosphere are detrimental to branding .
  • You'll need to pay marketing fees and sales commissions, which will dilute your profits.
  • Competition on the same platform is very fierce, and it is difficult to stand out without excellent marketing strategies and advertising.

eCommerce platforms

Pros:

  • You have complete control over your store design, branding, and customer experience.
  • Excellent scalability allows you to attract customers with new products and features.
  • Without paying commissions, you can keep more of the profit on each sale.
  • Perfect for entrepreneurs who want to build a unique brand

Cons:

  • Without a built-in audience, you need to spend more time and effort to drive traffic to your store.
  • The subscription fees for various plug-ins and themes add up to a considerable expense.
  • It takes longer to get orders compared to Marketplaces.

2. Set up your online store

Regardless of which channels you sell through, here are three settings that are crucial for your online store.

Writing SEO-friendly product listings

Your product descriptions should not only explain what you're selling but also help your store rank higher in search engines. To do this, naturally include your target keywords, such as "all-over print shirts," "custom AOP t-shirts ," etc.

Use high-quality visuals

Since customers can't touch or try your products online, images and mockups play a vital role in driving sales. Upload high-resolution mockups from PeaPrint and complement them with lifestyle photos. Showcase the shirt from multiple angles , including the front, back, side, and detailed close-ups.

Building trust through policy and branding

Trust is a key factor in online shopping. Shoppers need to feel confident that your store is trustworthy. It's crucial to provide clear shipping, return, and refund policies. And maintain a consistent branding throughout your store, from your logo and colors to your tone of voice.

3. Integration with PeaPrint

Once your store is set up, you can connect it to PeaPrint so you can streamline your order processing and fulfillment processes, and quickly release new products through PeaPrint.

Start syncing your AOP shirt designs to your store by following these steps:

1. Log in to your PeaPrint account, access the left navigation bar on your dashboard, and find and click Integrations.

2. Select your sales channel and follow the integration instructions to start connecting your store.

3. Once connected you can import the design into your store along with product descriptions, images, and prices.

4. Enable order automation so that once a customer places an order on your store, the order will be sent directly to our production and distribution center.

Integration with PeaPrint

4. Marketing your AOP shirts

An effective marketing strategy can quickly attract traffic to your store and bring in orders. Consider using these strategies to market your custom printed shirts.

Social media marketing. Post your latest T-shirt designs on social media channels like Instagram, TikTok, and Pinterest, using relevant hashtags to attract a wider audience. If you have the budget, consider collaborating with influencers to expand your customer reach.

Email marketing. Categorize your existing customers into different mailing lists using different tags and create targeted email marketing campaigns for them. Introduce them to your new products and offer them exclusive discounts and rewards to encourage them to purchase your products.

Paid ads. Reach specific customer groups through paid advertising on channels like Google, Facebook, and Instagram, and continuously optimize and adjust your ads to improve your ROI.

Content marketing. Use SEO and blog posts to improve your site's visibility on search engines like Google and increase organic traffic. You can try a variety of content, from how-to guides to style tips.

Why sell all-over print shirts?

With so many products to choose from in the print on demand space, are AOP shirts worth adding to your product catalog? The answer is yes, they offer unique appeal, higher profit potential, and growing demand.

Stand out in a crowded market. Standard printed T-shirts are everywhere. But fully printed T-shirts can make your store stand out, with bold, eye-catching designs that can't be replicated with simple screen printing.

High-Perceived Value. Due to the intricacy and uniqueness of the all-over print, customers often perceive these t-shirts as premium apparel. This allows you to set a higher retail price and realize a higher profit margin compared to regular t-shirts.

Great for branding. Brands and influencers love all-over printed shirts because they allow them to express their personality throughout the garment. If you're building your own fashion brand, AOP shirts can help you create a signature collection and boost brand awareness.

That being said, the real secret to success lies in choosing a profitable niche. Regardless, PeaPrint will continue to provide you with high-quality, affordable products to help your print-on-demand business succeed.

Things to note about all over printing

Use high-resolution images. The higher the resolution of your design or art file, the better the print quality will be.

White Line Risks. During sublimation, slight shifts can happen where the fabric is cut and sewn. This may result in thin white lines appearing at the seams. To reduce the risk, please extend your design beyond the bleed area.

Fabric choice affects print quality. Most AOP T-shirts are made from polyester or polyester blends because dye-sublimation printing bonds best to synthetic fibers. While the print will be vibrant, please note that the feel of the fabric may differ from that of a 100% cotton T-shirt. Please clearly indicate fabric type and care instructions in your product details.

FAQs

What printing method is used for all-over shirts?

Most AOP shirts use sublimation printing or a cut-and-sew process. Sublimation infuses the ink directly into polyester fabric, creating vibrant, long-lasting colors that won ' t crack or peel.

Are all-over print shirts more expensive to produce?

Yes, the base cost is generally higher than regular t-shirts due to the more complex printing and sewing process. However, they also carry a higher perceived value, so you can price them at a premium and still maintain good profit margins.

Can I use cotton fabric for all-over prints?

Not usually. All-over printing works best with polyester or polyester blends because sublimation requires synthetic fibers to hold the ink. Cotton doesn ' t absorb sublimation ink well.

Conclusion

Now that you know how to create all-over printed shirts, at PeaPrint, we offer a range of solutions, allowing you to choose the right printing process for your market. Plus, you can start your custom T-shirt project with on-demand printing at no additional cost. All-over printing will help you stand out in the crowded on-demand apparel market.

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